LT Panel, Low Tension Control Panel

LT Panel Manufacturer in India

Nextgen Power Controls designs and builds LT panels (low tension control panels) for factories, commercial buildings, hospitals, and infrastructure projects. Every panel is engineered from your single line diagram (SLD), assembled in our Odhav, Ahmedabad works, and tested before dispatch. We have built LT panels since 2014 for clients across Gujarat and India, and have exported them to Bangladesh, Nepal, Saudi Arabia, Qatar, and Canada. Ratings go from small 63 A distribution panels up to 5000 A main LT panels with ACB incomers.

LT Panel

An LT panel (low tension panel) is an electrical switchboard that receives power at low voltage, usually 415 V, 3-phase, 50 Hz, and distributes it safely to motors, machines, lighting, and sub-distribution boards. "Low tension" means the system runs below 1,000 V AC. Anything above that, such as 11 kV or 33 kV, is handled by an HT panel. In a typical plant, power arrives from the utility at 11 kV, passes through the HT panel and transformer, and is stepped down to 415 V. The LT panel is the next stop. It houses the main incomer breaker, copper or aluminum busbars, outgoing feeder breakers, metering, and protection relays. It protects every downstream circuit from overload, short circuit, and earth faults.

Additional features may include top or bottom cable termination, APFC integration, DG incomer with AMF functionality, non-essential feeder cut-off during mains failure and provisions for connecting bus ducts at the main incomer side. LT Panels deliver efficient power distribution, enhanced electrical safety, low power consumption and cost-effective performance.

Technical Specifications

Panel Type

LT Panels

Construction Type

Modular or non-compartmentalized construction

Enclosure Material

MS, CRCA, or stainless-steel structure

Installation Type

Suitable for indoor and outdoor installation

Operating Arrangement

Single-front or double-front operation

Degree of Protection

IP42, IP54 or IP55

Ventilation

Ventilation louvers for effective air circulation

Cooling System

Exhaust fans or louvers for heat dissipation

LT Panel Pre-Treatment and Painting

  • Three-tank or seven-tank pre-treatment process
  • Final paint shade as per IS standards or client specifications
  • Synthetic enamel, epoxy-based primer or powder coating as required

LT Panel Busbar Arrangement and Cable Alley

  • Electrical-grade aluminium or copper busbars
  • Main busbar chamber at the top or bottom of the panel
  • Separate chamber for vertical dropper
  • Busbar system designed according to continuous current rating and fault-level withstand capacity
  • Permissible temperature rise as per IS 8623 or project specifications
  • SMC or DMC busbar supports
  • Top or bottom cable entry with detachable gland plates

LT Panel Assembly and Wiring

  • Components selected from approved and reputed manufacturers
  • Internal layout designed for optimum space utilization
  • Internal wiring using 660/1100 V-grade, PVC-insulated, flexible stranded copper wires
  • Crimping lugs used for secure internal connections and terminations

LT Panel Quality Assurance and Control

  • Inspection of the fabricated panel structure and dimensions according to the approved General Arrangement (GA) drawing
  • Inspection of surface preparation, painting and powder-coating quality
  • Verification of installed components against approved specifications
  • Electrical and functional testing before final dispatch

FAQ

Frequently Ask Questions

An LT panel is a low tension electrical switchboard that receives power at up to 1,000 V AC, usually 415 V, and distributes it to motors, machines, and lighting circuits while protecting them from overload and short circuits.
An LT panel works below 1,000 V AC typically 415 V and uses ACBs, MCCBs, and MCBs. An HT panel works above 1,000 V, such as 11 kV or 33 kV, and uses VCBs or SF6 breakers. HT panels sit before the transformer and LT panels after it.
A basic LT distribution panel starts from about ₹40,000. Main LT panels with ACB incomers usually cost ₹1,50,000 to ₹5,00,000 or more, depending on current rating, feeders, and component brands.
Most LT panels are delivered in 3 to 5 weeks after drawing approval. Larger PCC and MCC panels can take 6 to 8 weeks.
Our LT panels are designed and tested to IEC 61439-1 and IEC 61439-2 confirm, with IP42 to IP55 enclosures depending on the site.
Yes. We supply, install, test, and commission LT panels on site and offer annual maintenance contracts after handover.

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