DG Set Control Panels

DG Set Control Panels Manufacturer in India

Nextgen Power Controls is a leading manufacturer and supplier of DG Set Control Panel in India. We offer high-quality control panels designed for reliable monitoring, protection, and efficient operation of diesel generator sets. Our DG Set Control Panels are manufactured using premium-grade components and advanced technology to ensure long service life, consistent performance, and easy operation. Each panel undergoes strict quality testing to meet industry standards and deliver enhanced safety and dependable functionality. Available in various configurations and technical specifications, our panels are suitable for industrial, commercial, residential, and infrastructure applications. We also provide customized DG Set Control Panel solutions based on specific operational requirements at competitive prices.

DG Set Control Panel

Key Features of Our DG Set Control Panels

Automatic starting and stopping of DG sets
Fast, real-time, transient-free switching of capacitor banks
Continuous voltage, current and frequency monitoring
Reliable mains and generator supply control
Overload and short-circuit protection
Under-voltage and over-voltage protection
Low oil pressure and high engine temperature protection
Emergency shutdown facility
Manual and automatic operating modes
Easy operation and low maintenance
Customized design as per application requirements
Long service life and reliable performance

Technical Specifications

Panel Type

DG Set Control Panels

Construction Type

Modular or non-compartmentalized construction

Enclosure Material

MS, CRCA, or stainless-steel structure

Installation Type

Suitable for indoor and outdoor installation

Operating Arrangement

Single-front or double-front operation

Degree of Protection

IP42, IP54 or IP55

Sealing Arrangement

Rubber gaskets for protection against dust and moisture

Ventilation

Ventilation louvers for effective air circulation

Cooling System

Exhaust fans or louvers for heat dissipation

Mounting Type

Floor-mounted construction

Cable Entry

Top or bottom cable-entry arrangement

Accessibility

Easy access for operation, inspection, and maintenance

DG Set Control Panels for Pre-Treatment and Painting

  • Pre-Treatment Process :- Three-Tank / Seven-Tank Process
  • Paint Shade :- As per IS Standards or Client Specifications
  • Primer Type :- Synthetic Enamel / Epoxy-Based Primer
  • Surface Finish :- Powder Coating as per Customer Requirements

Busbar Arrangement and Cable Alley

  • Busbar Material :- Electrical-Grade Aluminium / Copper
  • Busbar Chamber :- Located at the Top / Bottom of the Panel
  • Vertical Dropper :- 660/1100 V-grade flexible copper wiring
  • Busbar Design :- Based on Continuous Current Rating and Fault-Level Withstand Capacity
  • Temperature Rise :- As per IS 8623 or Client Specifications
  • Busbar Supports :- SMC / DMC Material
  • Cable Entry :- Top / Bottom Entry
  • Gland Plate :- Detachable Gland Plate for Cable Entry

Assembly and Wiring

  • Component Selection :- Approved and Reputed Brands as per Approved Drawing
  • Internal Layout :- Designed for Optimum Space Utilization
  • Internal Wiring :- 660/1100 V Grade PVC-Insulated Stranded Copper Flexible Wires
  • Connections :- Crimping Lugs for Internal Connections and Terminations

Quality Assurance and Control

  • Fabrication Inspection :- Structure dimensions checked as per the approved GA drawing
  • Surface Finish Inspection :- Inspection of painting and powder-coating quality
  • Wiring Inspection :- Verification of internal wiring and terminal connections
  • Final Testing :- Complete functional and safety testing before dispatch

Need a Custom DG Set Control Panels for Your Facility?

Get a free consultation and a quote built around your actual load, fault level and site conditions.

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